Advance Manufacturing Engineering Solution manager

Competitive

Senai- Johor, Malaysia

Description

Introduction:

Dyson began twenty one years ago with James Dyson and a handful of engineers questioning everyday products, thinking differently and making them better. We are now the world's number one vacuum cleaner manufacturer in the UK, US, Japan, Europe and Australasia.

 

We've even branched out to improving commercial technology that frustrates us.  The Dyson Airblade hand dryer dries hands in ten seconds, it’s also the most hygienic and energy efficient hand dryer available. We also have the Air Multiplier, with no blades or grille and most recently the Hair Dryer that is making waves.

 

There are over 4000 in the world and we’re all inventive and hugely passionate about what we do. At our Development Centre in Johor Bahru, Malaysia & Singapore there are almost 1600 of us, a mixture of engineers and support staff, we are Dyson people that are encouraged to think differently, challenge convention and be unafraid to make mistakes. Our teams there will rise to more than 2000 over the next 2 years.

Market Overview

In 2000, Dyson moved production from Malmesbury to Malaysia to be closer to our supply chains and open up international growth. The small team of 10 has now grown to almost 1,200 – forming Dyson’s second biggest global hub. Located in the exhilarating industrial heart of Johor, it’s also home to RDD, IT, operations,  finance, creative and HR.
The RDD facility is central to our plans to launch 100 new machines in the next four years. To meet these ambitions, we recently expanded the site to 30,000m², with 50 advanced technology labs and 700 new engineers. In the Dyson world, there’s no more exciting place to be.

Function Overview

It’s one thing to solve a problem that’ll change technology forever. But turning that idea into a reality involves solving many more problems – and success is ultimately measured, not by the thinking, but by the machine. Our manufacturing team supports over 1,000 Dyson engineers worldwide turning ideas into groundbreaking technology. Involved early in the design, they identify materials, pre-empt production issues and find ways to build more efficiently and robustly. From designing the machines, to the machines that build the machines, they help shape the future of technology.

Accountabilities

The Role:

  • Lead new manufacturing solution development for new products in SEA working with RDD and UK Mfg Eng teams.

  • Source, develop and qualify new suppliers to support equipment design and fabrication for new and unique assembly manufacturing requirements working with RDD and other stake holders.

  • Develop and lead subject matter experts (SME) to support key process and test requirements for Dyson products.

  • Define, development and document manufacturing process and controls for the new or unique processes/product requirements.

  • Develop technology roadmap for 3 to 5 years to support new manufacturing requirements for SEA.

  • Research, develop and advice advance solution to manufacture Dyson products with highest quality, reliability and repeatability. 

Key Responsibilities:
  • Develop process flows, test methods and equipment concept for new technologies on new products to enable manufacturing..

  • Designing Proof of Principle machines concepts and selecting as well as proving assembly methods via Proof of Principle machines.

  • Generating User requirement specification/Equipment requirement specification, OQ/PQ Protocols and reports).

  • Work with suppliers to conduct Equipment FMEA to deliver solutions that are robust.

  • Production equipment commissioning and validation (GR&R, Cpk, IQ, OQ and PQ). 

  • Capex planning for POP machines and new technologies manufacturing machines.

  • Establish manufacturing methods, controls and documents for new technologies manufacturing processes.

  • Continuously assess SME requirement and develop to support advance manufacturing needs.

  • Supplier selection and qualification to support new technologies or assembly manufacturing requirements.

  • CM and Sites manufacturing capability assessment.

Skills

Key Skills / Experience

  • Bachelor's Degree in Electronics, Electrical, Communications, Mechanical or Mechatronic Engineering.
  • Minimum 10 years working experience and leading high calibre technical team.
  • Must have good exposure to automation and robotics in manufacturing.
  • Experienced in designing manufacturing equipment from concept to qualification for mass production.
  • Exposed to connected, IoT and cloud related manufacturing solution development.
  • Independent and self-motivated leader. 
  • Vast experience in performing DFX and FMEA for new products and processes.

  • Statistical tools application (Minitab).

  • Good exposure with NPI product phases and milestones.

  • Ability to work in a fast pace ever changing environment to deliver optimal solutions at prescribed time frame

  • Team player that has no lines drawn and willingness to go above and beyond your scope of work.

Experience in medical devices manufacturing and working within a Regulated environment preferred

Benefits Overview

Dyson Malaysia monitors the market to ensure we offer  competitive salaries, management bonuses and pension contributions. Beyond that, you’ll enjoy generous leave and medical care and insurance. But financial benefits are only the start of a career at Dyson. Leadership support and new opportunities abound, driven by regular dialogue and international training. And with a vibrant culture, the latest devices and a relaxed dress code reflecting our engineering spirit, it’s an exciting team environment geared to progress, innovation and realising ambition.

Posted: 16-May-2017

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